Capabilities
An integrated OEM/ODM workflow: engineering, sampling, machining, finishing, assembly and export packaging, managed within our own plant.
Factory Facts
An established manufacturing operation — planned around US-led export programs, and structured to serve additional Asian, European, UK and Australian buyers with the same production discipline.
50,000 m²
Main Production Area
Integrated Đồng Nai campus — machining, finishing, assembly and packaging on one site.
70+ containers / mo
Monthly Capacity
Baseline KD casegoods output; large programs scale to 100+ containers per month.
US-led, multi-region
Main Export Markets
Primary: United States. Capable of supplying Japan, Korea, Taiwan, UK, EU, Australia and other Asian markets.
OEM / ODM
Engineering Support
Taiwan-led engineering translates drawings, references or concepts into manufacturable BOMs and SOPs.
Export-oriented
Compliance-Oriented Production
Programs planned around ASTM, CPSIA, CARB / TSCA Title VI and destination-market documentation.
500+ staff
Vietnam Workforce
Taiwan-managed operations with a trained Vietnamese production team — operating in Vietnam since 1988.
KD / RTA Product Development
For suitable furniture programs, ASY engineers KD and RTA constructions that maximize container utilization, protect products in transit, and make retail assembly straightforward. We design around real-world logistics — not just aesthetics.
Discuss Your ProgramRedesign products into flat-pack-friendly assemblies without sacrificing stability or appearance.
Optimized carton dimensions and nesting logic to improve FCL/LCL loading efficiency and lower freight cost.
Clear assembly logic, multilingual manuals and sorted hardware packs for a smooth end-customer experience.
Carton strategies developed to meet channel-specific limits, such as keeping individual packages below 150 lbs where applicable.
01
Whether you start from drawings, reference photos, or just a concept, our engineering team transforms your ideas into manufacturable product specifications, BOMs, and production drawings, all embedded into standardized SOPs to keep every stage aligned.
02
Fast prototyping with clear timelines. We work with you to iteratively refine finishes, hardware, and construction details until the golden sample is approved and locked as the single reference for mass production.
03
Once jigs, fixtures, and CNC programs are finalized, we validate assembly, finishing, and packaging through pilot runs. Process parameters are fine-tuned based on pilot data and quality records before ramping into full production.
04
During mass production, standardized SOPs govern both in-line and final inspections, including moisture content measurement, hardware torque testing, and drop-test verification of packaging, ensuring every container ships at a consistent quality level.
Manufacturing Capabilities
Precision machining, low-VOC finishing, automated coating lines, and an engineering team that communicates clearly and consistently — these are the everyday foundations of our Đồng Nai plant and the basis of stable volume production.
01 · Machining
01 · Machining
Advanced CNC machining centers, molding machines, drilling lines, and wide-belt sanders provide the output of a modern factory. Skilled Vietnamese and Taiwanese craftsmen then complete joinery, curved surfaces, and fine details that machines alone cannot achieve, balancing capacity with craftsmanship.
02 · Finishing
Every crib and dresser goes through tightly controlled low-VOC finishing processes. Our finish library supports applicable US safety requirements for nursery and children's furniture, with options available to support low-emission certification on request — from natural bleached looks to two-tone painted collections.
03 · Coating Lines
Through standardized parameter control across coil coating, overhead conveyor coating, and roll-coating systems, we ensure color consistency, uniform film thickness, and a controlled curing process, maintaining stable coating quality even under high-volume production.
04 · Engineering & R&D
Led by a Taiwanese team with over 30 years of experience, our R&D department turns your concepts (sketches, references, or spec sheets) into manufacturable blueprints, complete BOMs, and standardized SOPs. All inspection standards and work instructions are maintained in multilingual formats (English / Chinese / Vietnamese) so every workstation fully understands the specifications and process requirements.
Materials, Construction & Finishes
ASY works with a wide range of wood species, wood-based panels, real wood veneers and mixed-material constructions, selected according to product design, target market, cost and customer requirements. Construction options span solid-wood frames, wood-and-panel casegoods, veneer-wrapped surfaces and upholstered add-ons, with finishing systems that support applicable US requirements for children's furniture and low-VOC regulations.
Hardware & Safety
We support multiple drawer-slide and hardware configurations based on product design, target market, performance expectations, and cost targets. Available options include N-type drawer slides, ball-bearing slides, soft-close ball-bearing slides, undermount slides, and wooden slides. For applicable storage and casegoods programs, we can also support anti-tip oriented engineering solutions, including interlock hardware that allows only one drawer to open at a time where required. Hardware specifications can be adjusted to match functional, safety, retail, and compliance requirements.
N-Type Drawer Slides
Cost-efficient N-type slides for entry-price casegoods where a smooth, stable drawer travel is the priority.
Ball-Bearing Slides
Full-extension ball-bearing runners engineered for higher load ratings and long service life in dresser and nightstand programs.
Soft-Close Ball-Bearing Slides
Soft-close ball-bearing runners for premium casegoods — quiet retraction, retail-showroom feel, adjustable across the standard sizes.
Undermount Slides
Undermount drawer slides concealed beneath the drawer box for a clean interior look, full extension, and soft-close options.
Wooden Slides
Traditional wooden drawer slides for heritage, craft, or natural-finish programs where all-wood construction is part of the design story.
Anti-Tip Interlock Hardware
Interlock mechanisms that allow only one drawer to open at a time — a common retailer requirement for tall chests and storage programs.
Anti-Tip Cabinet Engineering
Case and cabinet structures are engineered with center-of-gravity and tip-load analysis in mind, so anti-tip performance is built into the product, not just added through hardware.
Market-Specific Configuration
Slide types, load ratings, and safety features are selected per program — balancing functionality, cost, retail positioning, and destination-market compliance.
Packaging & Retail Readiness
Different markets and retail channels have different requirements. We adapt packaging materials, structure, labeling and documentation to match — so cartons flow through the DC and onto shelves without rework.
Requirement-Driven Packaging
Packaging is developed against your program brief — carton size, print, insert structure and hardware pack designed to meet retail, export and safety expectations.
Mainstream Materials & Structures
Corrugated, foam, honeycomb and mixed structural inserts — matched to product weight, SKU geometry and container stacking pattern.
Export & Retail Ready
Packaging engineered for ocean freight and downstream retail flow: label placement, barcode cartons, print proofs and multilingual manuals prepared per market.
Part of the OEM/ODM Package
Packaging development runs alongside product engineering — not bolted on at the end — so retail-channel and safety requirements are designed in from day one.
Inside the Factory
Photos taken on our own line in Biên Hòa 2 Industrial Zone — the machines, stations and details behind each container we ship.
Plant Layout
From rough machining to final packing, our Đồng Nai facility is laid out with dedicated zones for machining, sanding, finishing, assembly, and container loading. The layout is engineered around program-based ordering and monthly output planning, ensuring each shipment is completed on schedule with consistent process control.
Discuss Your Program
